{"product_id":"epirez-non-sag-mortar-binder-633","title":"Epirez Non-Sag Epoxy Mortar Binder 633","description":"\u003ch2\u003eEPIREZ Non-Sag Epoxy Mortar Binder 633\u003c\/h2\u003e\n\u003cp\u003e\u003cstrong\u003eEPIREZ Non-Sag Epoxy Mortar Binder\u003c\/strong\u003e is a solventless epoxy binder designed for vertical, overhead and inclined applications. Its non-sag consistency allows it to be used for demanding repair and bonding work where conventional epoxy mortars may not stay in position.\u003c\/p\u003e\n\u003cp\u003eNon-Sag Epoxy Mortar Binder 633 can be applied to damp or wet surfaces and provides excellent adhesion to wet or dry concrete. When combined with EPIREZ® Patching \u0026amp; Flooring Mortar Aggregate (QA2), it can be used to prepare thixotropic epoxy mortars for vertical and overhead repairs, grouting and other structural applications.\u003c\/p\u003e\n\u003cp\u003eThe binder provides high mechanical strength, high chemical resistance and a non-shrink formulation. It is also suitable for low-temperature curing within its specified application temperature range.\u003c\/p\u003e\n\u003cp\u003eEPIREZ® Non-Sag Epoxy Mortar Binder has been independently tested and meets the requirements of \u003cstrong\u003eAS\/NZS 4020:2018\u003c\/strong\u003e for use in contact with potable water.\u003c\/p\u003e\n\u003cp\u003eThe product was previously named \u003cstrong\u003eEPIREZ® 633\u003c\/strong\u003e.\u003c\/p\u003e\n\u003ch3\u003eKey Features and Benefits\u003c\/h3\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eNon-sag consistency:\u003c\/strong\u003e Designed for vertical, overhead and inclined applications.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eWet-surface adhesion:\u003c\/strong\u003e Provides excellent adhesion to wet or dry concrete.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eHigh mechanical strength:\u003c\/strong\u003e Ultimate compressive strength is 95 MPa after seven days.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eHigh tensile strength:\u003c\/strong\u003e Ultimate tensile strength is 62 MPa.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eSolventless formulation:\u003c\/strong\u003e Contains 100% solids and 0 g\/L VOC.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eNon-shrink:\u003c\/strong\u003e Designed for repair and structural bonding applications.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eHigh chemical resistance:\u003c\/strong\u003e Provides resistance to a range of acids, alkalis and solvents.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eAggregate extendable:\u003c\/strong\u003e Can be combined with EPIREZ® QA2 aggregate for epoxy mortar applications.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eLow-temperature cure:\u003c\/strong\u003e Suitable for application temperatures from 10°C to 30°C.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003ePotable water contact:\u003c\/strong\u003e Meets AS\/NZS 4020:2018 requirements for use in contact with potable water.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch3\u003eWhere Can EPIREZ® Non-Sag Epoxy Mortar Binder Be Used?\u003c\/h3\u003e\n\u003cp\u003eNon-Sag Epoxy Mortar Binder 633 is designed for a range of vertical, overhead, underwater and structural repair applications.\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003eBonding new to old concrete on vertical surfaces\u003c\/li\u003e\n\u003cli\u003eProtecting exposed reinforcing bar\u003c\/li\u003e\n\u003cli\u003eVertical and overhead concrete repairs\u003c\/li\u003e\n\u003cli\u003eGrouting bolts and anchors in vertical surfaces\u003c\/li\u003e\n\u003cli\u003eUnderwater and splash-zone repairs\u003c\/li\u003e\n\u003cli\u003eBonding precast concrete units\u003c\/li\u003e\n\u003cli\u003eBonding steel and timber to concrete\u003c\/li\u003e\n\u003cli\u003eStructural repair of spalled concrete and masonry\u003c\/li\u003e\n\u003cli\u003ePile restoration repairs\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch3\u003eCoverage and Estimating Data\u003c\/h3\u003e\n\u003ctable\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eSystem\u003c\/th\u003e\n\u003cth\u003eEstimated Coverage\u003c\/th\u003e\n\u003cth\u003eThickness\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003e1 L Non-Sag Epoxy Mortar Binder\u003c\/td\u003e\n\u003ctd\u003e1 m²\u003c\/td\u003e\n\u003ctd\u003e1 mm thick\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e1 L Binder + 2 L EPIREZ® Patching \u0026amp; Flooring Mortar Aggregate (QA2)\u003c\/td\u003e\n\u003ctd\u003e1 m²\u003c\/td\u003e\n\u003ctd\u003e2 mm thick\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ch3\u003eApplication Areas and Aggregate Ratios\u003c\/h3\u003e\n\u003cp\u003eNon-Sag Epoxy Mortar Binder can be combined with EPIREZ® Patching \u0026amp; Flooring Mortar Aggregate (QA2) at different ratios depending on the application.\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eVertical and overhead concrete repairs:\u003c\/strong\u003e 1 part binder to 2 parts QA2 by volume.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eGrouting on vertical surfaces:\u003c\/strong\u003e 1 part binder to 1 part QA2 by volume.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eUnderwater and splash-zone repairs:\u003c\/strong\u003e 1 part binder to 2 parts QA2 by volume.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003ePile restoration repairs:\u003c\/strong\u003e 1 part binder to 1 part QA2 by volume.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch3\u003eVertical and Overhead Concrete Repairs\u003c\/h3\u003e\n\u003cp\u003eFor vertical and overhead concrete repairs, EPIREZ® Non-Sag Epoxy Mortar Binder can be combined with EPIREZ® Patching \u0026amp; Flooring Mortar Aggregate (QA2) at a \u003cstrong\u003e1:2 ratio by volume\u003c\/strong\u003e.\u003c\/p\u003e\n\u003cp\u003eThe resulting repair system has a stated compressive strength of \u003cstrong\u003e85 MPa\u003c\/strong\u003e, tensile strength of \u003cstrong\u003e12 MPa\u003c\/strong\u003e and water permeability of \u003cstrong\u003e2 × 10\u003csup\u003e-17\u003c\/sup\u003e m\/s\u003c\/strong\u003e.\u003c\/p\u003e\n\u003ch3\u003eGrouting on Vertical Surfaces\u003c\/h3\u003e\n\u003cp\u003eFor vertical grouting applications, the binder and QA2 aggregate are typically combined at a \u003cstrong\u003e1:1 ratio by volume\u003c\/strong\u003e.\u003c\/p\u003e\n\u003cp\u003ePull-out testing with deformed reinforcing bars produced the following results:\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003e12 mm deformed bar:\u003c\/strong\u003e Bar failure.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003e18 mm deformed bar:\u003c\/strong\u003e Concrete failure.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch3\u003eUnderwater and Splash-Zone Repairs\u003c\/h3\u003e\n\u003cp\u003eFor underwater and splash-zone repairs, Non-Sag Epoxy Mortar Binder can be combined with QA2 aggregate at a \u003cstrong\u003e1:2 ratio by volume\u003c\/strong\u003e.\u003c\/p\u003e\n\u003cp\u003eWhen placed and cured under seawater, the repair system achieved:\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eTensile bond strength:\u003c\/strong\u003e 2.4 MPa, with concrete failure.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eCompressive strength:\u003c\/strong\u003e 50 MPa.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eWater permeability:\u003c\/strong\u003e 2 × 10\u003csup\u003e-17\u003c\/sup\u003e m\/s.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch3\u003ePile Restoration Repairs\u003c\/h3\u003e\n\u003cp\u003eFor pile restoration, the binder and QA2 aggregate are typically combined at a \u003cstrong\u003e1:1 ratio by volume\u003c\/strong\u003e.\u003c\/p\u003e\n\u003cp\u003eThe technical data provides the following comparison with the original pile:\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eConcrete piles:\u003c\/strong\u003e Eroded pile — 71% of new pile; repaired pile — 113% of new pile.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eTimber piles:\u003c\/strong\u003e Eroded pile — 26% of new pile; repaired pile — 102% of new pile.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch3\u003eSurface Preparation\u003c\/h3\u003e\n\u003cp\u003eRemove all loose, crumbly and drummy areas to create a sound concrete surface.\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003eCaptive blast clean or acid etch to expose firmly held aggregate.\u003c\/li\u003e\n\u003cli\u003eRemove dust, oil and grease.\u003c\/li\u003e\n\u003cli\u003eDampness can be tolerated.\u003c\/li\u003e\n\u003cli\u003eFor critical applications, porous concrete can be primed with \u003cstrong\u003eEPIREZ® Epoxy Primer \/ Sealer 123\u003c\/strong\u003e.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003eThe surface should be sound and properly prepared before application.\u003c\/p\u003e\n\u003ch3\u003eMixing Instructions\u003c\/h3\u003e\n\u003cp\u003eMeasure enough Hardener and Compound to be used within the \u003cstrong\u003e30-minute work time\u003c\/strong\u003e.\u003c\/p\u003e\n\u003col\u003e\n\u003cli\u003eMix using a stirrer fitted to a low-speed 400 rpm power mixer.\u003c\/li\u003e\n\u003cli\u003eEnsure all material from the container sides, lip and stirrer is incorporated.\u003c\/li\u003e\n\u003cli\u003eAvoid air entrapment during mixing.\u003c\/li\u003e\n\u003cli\u003eKeep the mixer propeller below the liquid line.\u003c\/li\u003e\n\u003cli\u003eIf using QA2 aggregate, add the appropriate quantity after the Hardener and Compound are fully mixed.\u003c\/li\u003e\n\u003c\/ol\u003e\n\u003cp\u003eFull units are recommended because the components are pre-measured.\u003c\/p\u003e\n\u003ch3\u003eDrying and Cure Times\u003c\/h3\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eWork time at 25°C:\u003c\/strong\u003e 30 minutes\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eTack-free time at 25°C:\u003c\/strong\u003e 6 hours\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eHardening time at 25°C:\u003c\/strong\u003e 24 hours\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eFull chemical resistance:\u003c\/strong\u003e 7 days at 25°C\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch3\u003ePotable Water Use\u003c\/h3\u003e\n\u003cp\u003eEPIREZ® Non-Sag Epoxy Mortar Binder has been independently tested and meets the requirements of \u003cstrong\u003eAS\/NZS 4020:2018\u003c\/strong\u003e for use in contact with potable water.\u003c\/p\u003e\n\u003ch3\u003eTemperature Resistance\u003c\/h3\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eWet:\u003c\/strong\u003e 65°C\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eDry:\u003c\/strong\u003e 120°C\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch3\u003eImportant Product Limitations\u003c\/h3\u003e\n\u003cul\u003e\n\u003cli\u003eApplication temperature range is 10°C to 30°C.\u003c\/li\u003e\n\u003cli\u003eMaterial should be measured and mixed according to the specified ratio.\u003c\/li\u003e\n\u003cli\u003eThe available work time at 25°C is approximately 30 minutes.\u003c\/li\u003e\n\u003cli\u003eAvoid air entrapment during mixing.\u003c\/li\u003e\n\u003cli\u003eFor critical porous concrete applications, use EPIREZ® Epoxy Primer \/ Sealer 123.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch3\u003eStorage and Shelf Life\u003c\/h3\u003e\n\u003cul\u003e\n\u003cli\u003eStore in dry conditions between \u003cstrong\u003e10°C and 30°C\u003c\/strong\u003e.\u003c\/li\u003e\n\u003cli\u003eKeep away from sources of heat and naked flames.\u003c\/li\u003e\n\u003cli\u003eProtect from frost.\u003c\/li\u003e\n\u003cli\u003eMinimum shelf life is \u003cstrong\u003etwo years\u003c\/strong\u003e when stored in original sealed containers.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch3\u003eTechnical Specifications\u003c\/h3\u003e\n\u003ctable\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eSpecification\u003c\/th\u003e\n\u003cth\u003eTechnical Data\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eProduct\u003c\/td\u003e\n\u003ctd\u003eEPIREZ® Non-Sag Epoxy Mortar Binder\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003ePrevious Name\u003c\/td\u003e\n\u003ctd\u003eEPIREZ® 633\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eProduct Type\u003c\/td\u003e\n\u003ctd\u003eSolventless epoxy mortar binder\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eColour\u003c\/td\u003e\n\u003ctd\u003eGrey when mixed\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eSolids Content\u003c\/td\u003e\n\u003ctd\u003e100%\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eVOC Content\u003c\/td\u003e\n\u003ctd\u003e0 g\/L\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eMixing Ratio by Volume\u003c\/td\u003e\n\u003ctd\u003e1 Part Hardener : 3 Parts Compound\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eWork Time @ 25°C\u003c\/td\u003e\n\u003ctd\u003e30 minutes\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eTack Free Time @ 25°C\u003c\/td\u003e\n\u003ctd\u003e6 hours\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eHardening Time @ 25°C\u003c\/td\u003e\n\u003ctd\u003e24 hours\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eFull Chemical Resistance\u003c\/td\u003e\n\u003ctd\u003e7 days at 25°C\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eMixed Viscosity\u003c\/td\u003e\n\u003ctd\u003ePaste\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eApplication Temperature\u003c\/td\u003e\n\u003ctd\u003e10°C to 30°C\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eUltimate Compressive Strength\u003c\/td\u003e\n\u003ctd\u003e95 MPa\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCompressive Modulus\u003c\/td\u003e\n\u003ctd\u003e3.4 GPa\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eUltimate Tensile Strength\u003c\/td\u003e\n\u003ctd\u003e62 MPa\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eWater Permeability\u003c\/td\u003e\n\u003ctd\u003e2.0 × 10\u003csup\u003e-17\u003c\/sup\u003e m·s\u003csup\u003e-1\u003c\/sup\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eTemperature Resistance — Wet\u003c\/td\u003e\n\u003ctd\u003e65°C\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eTemperature Resistance — Dry\u003c\/td\u003e\n\u003ctd\u003e120°C\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003ePotable Water\u003c\/td\u003e\n\u003ctd\u003eMeets AS\/NZS 4020:2018 requirements for use in contact with potable water\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eConcrete Coverage\u003c\/td\u003e\n\u003ctd\u003e1 m² per litre at 1 mm thick\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003cp\u003e\u003cstrong\u003eImportant:\u003c\/strong\u003e The information on this page is a summary of the supplied technical information. Always read the current manufacturer's Technical Data Sheet before mixing, surface preparation or application.\u003c\/p\u003e\n\u003ch3\u003eWhy Buy EPIREZ Non-Sag Epoxy Mortar Binder from Epoxy Warehouse?\u003c\/h3\u003e\n\u003cp\u003e\u003cstrong\u003eEpoxy Warehouse\u003c\/strong\u003e is a trusted Australian supplier of professional coating systems, including epoxy, polyurethane and polyaspartic coatings. As an authorised EPIREZ distributor, we supply EPIREZ® products for industrial, commercial, construction and specialist repair applications.\u003c\/p\u003e\n\u003cp\u003eWith Australia-wide delivery, Epoxy Warehouse makes it easier to source professional coating products for projects across Australia. We are trusted by Australian customers and coating professionals and offer a specialist range for concrete repair, structural applications, flooring and surface protection.\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003eTrusted Australian supplier of epoxy, polyurethane and polyaspartic coatings.\u003c\/li\u003e\n\u003cli\u003eAuthorised distributor of EPIREZ® products.\u003c\/li\u003e\n\u003cli\u003eAustralia-wide delivery.\u003c\/li\u003e\n\u003cli\u003eSpecialist products for industrial, commercial and construction applications.\u003c\/li\u003e\n\u003cli\u003eTechnical product information to support informed product selection.\u003c\/li\u003e\n\u003c\/ul\u003e","brand":"Epirez","offers":[{"title":"1l","offer_id":45547647762518,"sku":"E906332-1l","price":139.5,"currency_code":"AUD","in_stock":true},{"title":"4l","offer_id":45547647795286,"sku":"E906332-4l","price":376.0,"currency_code":"AUD","in_stock":true},{"title":"20l","offer_id":45547647828054,"sku":"E906332-20l","price":1482.5,"currency_code":"AUD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0694\/4836\/8214\/files\/EpirezNon-SagEpoxyMortarBinder_633_1l.jpg?v=1786403238","url":"https:\/\/epoxywarehouse.com.au\/products\/epirez-non-sag-mortar-binder-633","provider":"Epoxy Warehouse | Epoxy Floor Coating Supplier","version":"1.0","type":"link"}