{"product_id":"devcon-brushable-ceramic-1kg","title":"Devcon Brushable Ceramic 1KG | Ceramic Filled Epoxy Coating","description":"\u003cp\u003eBrushable Ceramic is a high-performance, ceramic-filled epoxy coating designed to seal, protect and repair surfaces exposed to erosion, corrosion and wear.\u003c\/p\u003e\n\u003cp\u003eIts low-viscosity, self-levelling formulation can be applied using a short-bristle brush or roller. It is designed for industrial equipment including pump casings, impeller blades, gate valves, water boxes and fan blades, as well as heat exchangers, tube sheets and other water-circulating equipment.\u003c\/p\u003e\n\u003cp\u003eBrushable Ceramic can also be used as a topcoat over repaired surfaces or to seal and protect new equipment exposed to erosion and corrosion.\u003c\/p\u003e\n\u003ch3\u003eKey Features and Benefits\u003c\/h3\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eCeramic-filled epoxy:\u003c\/strong\u003e Designed for demanding erosion, corrosion and wear protection.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eExcellent chemical resistance:\u003c\/strong\u003e Suitable for equipment exposed to demanding chemical environments.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eHigh temperature resistance:\u003c\/strong\u003e Suitable for service temperatures up to 177°C.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eEasy application:\u003c\/strong\u003e Can be applied using a short-bristle brush or roller.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eLow viscosity:\u003c\/strong\u003e Self-levelling liquid helps achieve an even coating.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003ePinholes and holidays:\u003c\/strong\u003e Two thin coats help provide complete substrate coverage.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eMachinable after cure:\u003c\/strong\u003e Can be machined, drilled or painted after functional cure.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch3\u003eWhere Can Brushable Ceramic Be Used?\u003c\/h3\u003e\n\u003cp\u003eBrushable Ceramic is designed for industrial equipment and surfaces exposed to erosion, corrosion and wear.\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003ePump casings\u003c\/li\u003e\n\u003cli\u003eImpeller blades\u003c\/li\u003e\n\u003cli\u003eGate valves\u003c\/li\u003e\n\u003cli\u003eWater boxes\u003c\/li\u003e\n\u003cli\u003eFan blades\u003c\/li\u003e\n\u003cli\u003eHeat exchangers\u003c\/li\u003e\n\u003cli\u003eTube sheets\u003c\/li\u003e\n\u003cli\u003eWater-circulating equipment\u003c\/li\u003e\n\u003cli\u003eRepaired surfaces requiring a protective topcoat\u003c\/li\u003e\n\u003cli\u003eNew equipment exposed to erosion and corrosion\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch3\u003eCoverage\u003c\/h3\u003e\n\u003ctable\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eApplication Thickness\u003c\/th\u003e\n\u003cth\u003eCoverage\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003e0.38 mm (0.015\")\u003c\/td\u003e\n\u003ctd\u003eApproximately 1.56 m²\/kg\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ch3\u003eApplication of Brushable Ceramic\u003c\/h3\u003e\n\u003cp\u003eApply \u003cstrong\u003etwo thin coats\u003c\/strong\u003e of Brushable Ceramic at approximately \u003cstrong\u003e8–15 mils\u003c\/strong\u003e to help ensure the substrate is free from pinholes and holidays.\u003c\/p\u003e\n\u003cp\u003eA low-voltage holiday detector can be used to check the coating for pinholes.\u003c\/p\u003e\n\u003cp\u003eBrushable Ceramic can be applied using:\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003eShort-bristle brush\u003c\/li\u003e\n\u003cli\u003eRoller\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003eBrushable Ceramic reaches functional cure in approximately \u003cstrong\u003e16 hours\u003c\/strong\u003e, after which it can be machined, drilled or painted.\u003c\/p\u003e\n\u003ch3\u003eGreater Coating Thickness\u003c\/h3\u003e\n\u003cp\u003eFor greater thickness, Brushable Ceramic can be used in combination with \u003cstrong\u003eCeramic Repair Putty\u003c\/strong\u003e.\u003c\/p\u003e\n\u003cp\u003eFor proper wear and adhesion, the combined coating thickness should not exceed \u003cstrong\u003e40 mils\u003c\/strong\u003e.\u003c\/p\u003e\n\u003ch3\u003eSurface Preparation\u003c\/h3\u003e\n\u003cp\u003eThorough surface preparation is important for achieving strong adhesion.\u003c\/p\u003e\n\u003col\u003e\n\u003cli\u003eClean the surface with isopropanol alcohol or acetone to remove oil, grease and dirt.\u003c\/li\u003e\n\u003cli\u003eGrit blast using 8–40 mesh grit or grind with a coarse wheel or abrasive disc pad.\u003c\/li\u003e\n\u003cli\u003eCreate a surface profile of approximately 3–5 mils with defined edges.\u003c\/li\u003e\n\u003cli\u003eDo not feather-edge existing epoxy.\u003c\/li\u003e\n\u003cli\u003eClean the surface again to remove oil, grease, dust and other contaminants.\u003c\/li\u003e\n\u003cli\u003eRepair the surface as soon as possible after preparation to minimise contamination.\u003c\/li\u003e\n\u003c\/ol\u003e\n\u003cp\u003eFor metals exposed to seawater or other salt solutions, grit blast and high-pressure water blast the area, then leave it overnight. Repeat blasting to remove soluble salts and perform a chloride contamination test. Soluble salt content should be no more than \u003cstrong\u003e40 ppm\u003c\/strong\u003e.\u003c\/p\u003e\n\u003ch3\u003eWorking Conditions\u003c\/h3\u003e\n\u003cp\u003eThe ideal application temperature for Brushable Ceramic is \u003cstrong\u003e13°C to 32°C\u003c\/strong\u003e.\u003c\/p\u003e\n\u003cp\u003eIn cold working conditions, heat the repair area to approximately \u003cstrong\u003e38°C to 43°C\u003c\/strong\u003e before application and maintain this temperature during cure. This helps remove moisture, contamination and solvents and supports maximum performance properties.\u003c\/p\u003e\n\u003cp\u003eApplying epoxy below \u003cstrong\u003e21°C\u003c\/strong\u003e lengthens functional cure and pot life times. Applying above 21°C shortens them.\u003c\/p\u003e\n\u003ch3\u003eMixing Instructions\u003c\/h3\u003e\n\u003cp\u003eBrushable Ceramic has a mixing ratio of \u003cstrong\u003e3.4:1 by volume\u003c\/strong\u003e and \u003cstrong\u003e5.6:1 by weight\u003c\/strong\u003e.\u003c\/p\u003e\n\u003col\u003e\n\u003cli\u003eAdd the Hardener to the Resin.\u003c\/li\u003e\n\u003cli\u003eMix thoroughly using a screwdriver or similar tool.\u003c\/li\u003e\n\u003cli\u003eContinuously scrape material from the sides and bottom of the container.\u003c\/li\u003e\n\u003cli\u003eContinue mixing until a uniform, streak-free consistency is achieved.\u003c\/li\u003e\n\u003c\/ol\u003e\n\u003cp\u003eFor 3 lb, 4 lb, 25 lb and corresponding metric kits, a suitable propeller-type Jiffy Mixer on an electric drill can be used. Mix until the colour is uniform.\u003c\/p\u003e\n\u003cp\u003eKeep the mixer propeller below the liquid line to minimise air entrapment and bubbles.\u003c\/p\u003e\n\u003cp\u003eApplying the epoxy below 21°C lengthens functional cure and pot life times, while higher temperatures shorten them.\u003c\/p\u003e\n\u003ch3\u003eTemperature Resistance\u003c\/h3\u003e\n\u003cp\u003eBrushable Ceramic has a stated service temperature of up to \u003cstrong\u003e177°C (350°F)\u003c\/strong\u003e.\u003c\/p\u003e\n\u003ch3\u003eImportant Product Considerations\u003c\/h3\u003e\n\u003cul\u003e\n\u003cli\u003eApply two thin coats at approximately 8–15 mils.\u003c\/li\u003e\n\u003cli\u003eMaximum combined thickness with Ceramic Repair Putty should not exceed 40 mils.\u003c\/li\u003e\n\u003cli\u003eIdeal application temperature is 13°C to 32°C.\u003c\/li\u003e\n\u003cli\u003eCold applications may require heating of the repair area.\u003c\/li\u003e\n\u003cli\u003eBelow 21°C, functional cure and pot life times increase.\u003c\/li\u003e\n\u003cli\u003eAbove 21°C, functional cure and pot life times decrease.\u003c\/li\u003e\n\u003cli\u003eSoluble salt contamination should not exceed 40 ppm on relevant salt-exposed metal surfaces.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch3\u003eTechnical Specifications\u003c\/h3\u003e\n\u003ctable\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eSpecification\u003c\/th\u003e\n\u003cth\u003eTechnical Data\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eProduct\u003c\/td\u003e\n\u003ctd\u003eBrushable Ceramic\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eProduct Type\u003c\/td\u003e\n\u003ctd\u003eCeramic-filled epoxy coating\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eColours\u003c\/td\u003e\n\u003ctd\u003eBlue or Red\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eMix Ratio by Volume\u003c\/td\u003e\n\u003ctd\u003e3.4:1\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eMix Ratio by Weight\u003c\/td\u003e\n\u003ctd\u003e5.6:1\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eMixed Viscosity\u003c\/td\u003e\n\u003ctd\u003e32,000 cP\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003ePot Life @ 75°F\u003c\/td\u003e\n\u003ctd\u003e40 minutes\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eRecoat Time\u003c\/td\u003e\n\u003ctd\u003e4–6 hours\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eFunctional Cure\u003c\/td\u003e\n\u003ctd\u003e16 hours\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eDensity\u003c\/td\u003e\n\u003ctd\u003e1.53 g\/cm³\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eService Temperature\u003c\/td\u003e\n\u003ctd\u003eUp to 177°C\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eIdeal Application Temperature\u003c\/td\u003e\n\u003ctd\u003e13°C to 32°C\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCoverage\u003c\/td\u003e\n\u003ctd\u003eApproximately 1.56 m²\/kg at 0.38 mm thickness\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eRecommended Coats\u003c\/td\u003e\n\u003ctd\u003eTwo thin coats\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCoat Thickness\u003c\/td\u003e\n\u003ctd\u003e8–15 mils\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eMaximum Combined Thickness with Ceramic Repair Putty\u003c\/td\u003e\n\u003ctd\u003e40 mils\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003cp\u003e \u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eImportant: \u003c\/strong\u003eAlways read the current product Technical Data Sheet and Safety Data Sheet before surface preparation, mixing or application.\u003c\/p\u003e","brand":"Epirez","offers":[{"title":"Red","offer_id":45560391139414,"sku":"D11760","price":249.0,"currency_code":"AUD","in_stock":true},{"title":"Blue","offer_id":45560391172182,"sku":"D11765","price":249.0,"currency_code":"AUD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0694\/4836\/8214\/files\/DevconBrushableCeramicRed.jpg?v=1786667681","url":"https:\/\/epoxywarehouse.com.au\/products\/devcon-brushable-ceramic-1kg","provider":"Epoxy Warehouse | Epoxy Floor Coating Supplier","version":"1.0","type":"link"}